Design
All
4 DOSOMAT types have a solid, modular design and are appropriate
for operation in wet rooms. All product contact parts, like the machine
table, coverings, and a number of other elements are made of
high‑quality stainless steel and special plastics. All
DOSOMAT machines are tested for safety and have a test certificate
(TUV, GS, CSA, FDA, etc.)
Dosing
Unit
The
mechanically driven dosing unit works on the piston principle and
ensures filling with absolute care and accuracy. Product aspiration is
realized via the feed tank, or in case of high-viscosity products, by
direct feed via equalizing pistons. The dosing range can be regulated by
a hand wheel, on demand electrically by pushbutton or controlled by a
connected check-weigher The appropriate filling valves are available for
different specific products, e.g. a special rotary cutter for stringy pet food,
or tappet valves for very liquid and thin products. All filling units
can be supplied with CIP. Special
designs, like auger fillers for powdery products (e. g. soup powder) or
multi-head weighers for products mixed with solids (e. g. shrimps) are
available as well.
Materials
A
very wide range of different packaging materials can be handled on DOSOMAT
machines; the cups or lids may be made of paper, plastic, coex, aluminum
, tin or glass.
Closures
The
most common closure types are: snap -on lids, heat seal lids (aluminum
or plastic foils), combinations of heat sealing and snap-on lid,
foil and recipe insert, sealing closure for plastic and aluminum packaging
to be pasteurized and sterilized, ultrasonic sealing,
high-frequency sealing, sealing from roll stock with integrated
cutting unit. Apart from these closures, we also offer to work out
specific solutions for the particular requirements of our customers.
Cup
sizes
The
diameter of the DOSOMAT rotary table and the size of the sections
allow the filling of standard or special sized cups in several lanes.
Filling
Different Cup Sizes
The
machine is designed to allow a quick change for handling other cup
shapes and sizes, This means that, within a short time, you can change
from one cup size to another.
Coding
Different
types of coding are possible: Coding
with quick drying ink (exchangeable ink cartridges) on the lid or cup
bottom Heat
embossing into cup bottom (adjustable temperature) Hot
stamping with ink ribbon into lid or cup bottom. Cold embossing into lid
tab or bottom of aluminum containers. Labelling
Ink-jet
unit
Electric
Control
The
control cabinet in stainless steel is pivot mounted on the machine and
suitable for operation in wet rooms. Control by free-programmable PLC.
Well and clearly arranged operating elements, plain text display.
Compressed air control in most modem design with low-maintenance valve
blocks, automatic limit value control and easy-to service plug
connections.
Operating
Facility
Automatic
machine run, automatic start and stop, automatic machine stop with plain
text display of the error, CIP execution on demand, easy and quick
change to other cup sizes, low - Maintenance design of the machine,
central greasing - Fully automatic on demand, wear parts easy to
exchange, etc. |